Acetylene, The Principles Of Its Generation And Use
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F. H. Leeds and W. J. Atkinson Butterfield >> Acetylene, The Principles Of Its Generation And Use
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[Illustration: FIG. 39.--GENERATING PLANT OF THE NORDISCHE AZETYLEN-
INDUSTRIE.]
GREAT BRITAIN AND IRELAND.
_Maker:_ THE ACETYLENE CORPORATION OF GREAT BRITAIN LTD., 49
VICTORIA STREET, LONDON, S.W.
_Type:_ (1) Automatic; water-to-carbide; contact, superposed pans.
The "A1" generating plant made by this firm comprises a bell gasholder,
with central guide, standing alongside the generator. The generator
consists of a rectangular tank in which is a generating chamber having a
water-sealed lid with pressure test-cock _I_. Into the generating
chamber fit a number of pans _J_, which are charged with carbide.
Water is supplied to the generating chamber from an overhead tank
_B_ through the starting tap _D_ and the funnel _E_. It
flows out of the supply-pipe near the top of the generating chamber
through a slot in the side of the pipe facing the corner of the chamber,
so that it runs down the latter without splashing the carbide in the
upper pans. It enters first the lowest carbide pan through the
perforations, which are at different levels in the side of the pan. It
thus attacks the carbide from the bottom upwards. The evolved gas passes
from the generating chamber through a pipe opening near the top of the
same to the washer _A_, which forms the base of the generating tank.
It bubbles through the water in the washer, which therefore also serves
as a water-seal, and passes thence to the gasholder. On the bell of the
gasholder is an arm _C_ which, when the holder descends nearly to
its lowest point, depresses the rod _C_, which is connected by a
chain to a piston in the outlet-pipe from the water-tank _B_. The
fall of the gasholder thereby raises the piston and allows water to flow
out of the tank _B_ through the tap _D_ to the funnel _E_.
The generating tank is connected by a pipe, with tap _G_, with the
washer _A_, and the water in the generating tank is run off through
this pipe each time the generating chamber is opened for recharging,
thereby flushing out the washer _A_ and renewing the water in the
same. There is a sludge discharging tap _F_. With a view to the
ready dissipation of the heat of generation the generating chamber is
made rectangular and is placed in a water-tank as described. Some of the
heat of generation is also communicated to the underlying washer and
warms the water in it, so that the washing of the gas is effected by warm
water. Water condensing in the gasholder inlet-pipe falls downwards to
the washer. There is a water lip _H_ by which the level of the water
in the washer is automatically kept constant. The gasholder is provided
with a safety-pipe _K_, which allows gas to escape through it to the
open before the sides of the holder become unsealed, should the holder
for any reason become over-filled. The holder is of a capacity to take
the whole of the gas evolved from the carbide in one pan, and the water-
tank _B_ holds just sufficient water for the decomposition of one
charge of the generator. From the gasholder the gas passes through a
purifier, which is ordinarily charged with "Klenzal," and a baffle-box
for abstraction of dust, to the service-pipe. With plants intended to
supply more than forty lights for six hours, two or more generating
chambers are employed, placed in separate compartments of one rectangular
generating tank. The water delivery from the water-tank _B_ then
takes place into a trough with outlets at different levels for each
generating chamber. By inspection of this trough it may be seen at once
whether the charge in any generating chamber is unattacked, in course of
attack, or exhausted.
[Illustration: FIG. 40.--THE "A1" GENERATING PLANT OF THE ACETYLENE
CORPORATION OF GREAT BRITAIN, LTD.]
(2) Automatic; water-to-carbide; contact.
The same firm also makes the "Corporation Flexible-Tube Generator," which
is less costly than the "A1" (_vide supra_). The supply of water to
the generating vessels takes place from the tank of the equalising bell
gasholder and is controlled by a projection on the bell which depresses a
flexible tube delivering into the generating vessels below the level of
the water inlet to the tube.
(3) Automatic; water-to-carbide; "drawer."
The same firm also makes a generator known as the "A-to-Z," which is less
costly than either of the above. In it water is supplied from the tank of
a bell gasholder to a drawer type of generator placed in the base of the
gasholder tank. The supply of water is controlled by an external piston-
valve actuated through the rise and fall of the bell of the gasholder.
The flow of water to the generator is visible.
_Maker_: THE ACETYLENE GAS AND CARBIDE OF CALCIUM CO., PONTARDAWE,
R.S.O., GLAM.
_Type_: Automatic; water-to-carbide; flooded compartment.
The "Owens" generator made by this firm comprises an equalising bell
gasholder alongside which are placed two or more inclined generating
cylinders. The front lower end of each cylinder is fitted with a lid
which is closed by a screw clamp. There is inserted in each cylinder a
cylindrical trough, divided into ten compartments, each of which contains
carbide. Water is supplied to the upper ends of the cylinders from a
high-level tank placed at the back of the gasholder. In the larger sizes
the tank is automatically refilled from a water service through a
ball-cock. The outlet-valve of this tank is operated through a counter-
weighted lever, the unweighted end of which is depressed by a loop,
attached to the crown of the gasholder bell, when the bell has nearly
reached its lowest position. This action of the bell on the lever opens
the outlet-valve of the tank and allows water to flow thence into one of
the generating cylinders. It is discharged into the uppermost of the
compartments of the carbide trough, and when the carbide in that
compartment is exhausted it flows over the partition into the next
compartment, and so on until the whole trough is flooded. The gas passes
from the generating cylinders through a water-seal and a baffle plate
condenser placed within the water link of the gasholder to the bell of
the latter. There is a water seal on the water supply-pipe from the tank
to the generators, which would be forced should the pressure within the
generators for any reason become excessive. There is also a sealed vent-
pipe which allows of the escape of gas from the holder to the open should
the holder for any reason be over filled. The gas passes from the holder
through a purifier charged with "Owens" purifying material to the service
pipe. The plant is shown in Fig 41.
[Illustration: FIG. 41.--"OWENS" GENERATOR.]
_Maker_ ACETYLENE ILLUMINATING CO, LTD, 268-270 SOUTH LAMBETH ROAD,
LONDON, SW
_Type_ (1) Non automatic, carbide to water
The generator _A_ of this type made by this firm is provided with a
loading box _B_, with gas tight lid, into which the carbide is put.
It is then discharged by moving a lever which tilts the hinged bottom
_D_ of the box _B_, and so tips the carbide through the shoot
_E_ on to the conical distributor _F_ and into the water in the
generating chamber. There is a sludge cock _G_ at the base of the
generator. Gas passes as usual from the generator to a washer and storage
gasholder. Heratol is the purifying material supplied.
[Illustration: FIG. 42.--CARBIDE-TO-WATER GENERATOR OF THE ACETYLENE
ILLUMINATING CO., LTD.]
(2) Non-automatic; water-to-carbide; contact.
The generator _A_ is provided with a carbide container with
perforated base, and water is supplied to it from a delivery-pipe through
a scaled overflow. The gas evolved passes through the pipe _E_ to
the washer _B_, which contains a distributor, and thence to the
storage gasholder _G_. There is a sludge-cock _F_ at the base
of the generator. From the gasholder the gas passes through the purifier
_D_, charged with heratol, to the service-pipe.
[Illustration: FIG. 43.--WATER-TO-CARBIDE GENERATING PLANT OF THE
ACETYLENE ILLUMINATING CO., LTD.]
_Maker_: THE ALLEN CO., 106 VICTORIA STREET, LONDON, S.W.
_Type_: Automatic; water-to-carbide; contact, superposed trays.
The generating plant made by this firm comprises an equalising bell
gasholder, from the tank of which water is supplied through a flexible
tube to the top of a water-scaled generating chamber in which is a
vertical cylinder containing a cage packed with carbide. The open end of
the flexible tube is supported by a projection from the bell of the
gasholder, so that as the bell rises it is raised above the level of the
water in the tank and so ceases to deliver water to the generator until
the bell again falls. The water supplied flows by way of the water-seal
of the cover of the generating chamber to the cylinder containing the
carbide cage. Larger sizes have two generating chambers, and the nozzle
of the water delivery-pipe may be switched over from one to the other.
There is an overflow connexion which brings the second chamber
automatically into action when the first is exhausted. One chamber may be
recharged while the other is in action. Spare cylinders and cages are
provided for use when recharging. There is a cock for drawing off water
condensing in the outlet-pipe from the gasholder. The gas passes from the
holder to the lower part of a purifier with water-scaled cover, through
the purifying material in which it rises to the outlet leading to the
service-pipe. Purifying material under the proprietary name of the
"Allen" compound is supplied. The plant is shown in Fig. 44.
[Illustration: FIG. 44.--"ALLEN" FLEXIBLE-TUBE GENERATOR.]
Maker: THE BON-ACCORD ACETYLENE GAS CO., 285 KING STREET, ABERDEEN.
Type: Automatic; water-to-carbide; contact, superposed trays.
The "Bon Accord" generating plant made by this firm comprises an
equalising displacement gasholder _B_ immersed in a water-tank
_A_. Alongside the tank are placed two water-jacketed generating
chambers _G1_ and _G2_ containing cages _K_ charged with
carbide. Water passes from within the gasholder through the water inlet-
pipes _L1 L2_, the cock _H_, and the pipes _F1 F2_ to the
generating chambers, from which the gas evolved travels to the holder
_B_, in which it displaces water until the water-level falls below
the mouths of the pipes _L1_ and _L2_, and so cuts off the
supply of water to the generating chambers. The gas passes from the
holder _B_ through the pipe with outlet-cock _T_ to a washer
containing an acid solution for the neutralisation of ammonia, then
through a purifier containing a "special mixture of chloride of lime."
After that through a tower packed with lime, and finally through a
pressure regulator, the outlet of which is connected to the service-pipe.
There is an indicator _I_ to show the amount of gas in the holder.
One generator may be charged while the other is in action.
[Illustration: FIG. 45.--"BON-ACCORD" GENERATOR.]
_Maker_: FREDK. BRABY AND CO., LTD., ASHTON GATE WORKS, BRISTOL; AND
352-364 EUSTON ROAD, LONDON.
_Type:_ (I) Automatic; carbide-to-water.
The "A" type of generator made by this firm comprises an equalising bell
gasholder, round the bell of which are arranged a series of buckets which
are charged with carbide. Those buckets are discharged in turn as the
bell falls from time to time through a mechanism operated by a weight
suspended from a wire cord on a revolving spindle. The carbide is
discharged on to a different spot in the generating tank from each
bucket. There is a cock for the periodical removal of sludge. Gas passes
through a purifier charged with puratylene to the service-pipe. The
disposition of the parts of the plant and the operating mechanism arc
shown in the accompanying figure, which represents the generating
apparatus partly in elevation and partly in section. The carbide buckets
(1) are loosely hooked on the flat ring (2) bolted to the gasholder tank
(3). The buckets discharge through the annular water-space (4) between
the tank and the generator (5). The rollers (6), fitted on the generator,
support a ring (7) carrying radial pins (8) projecting outwards, one pin
for each bucket. The ring can travel round on the rollers. Superposed on
the ring is a tray (9) closed at the bottom except for an aperture
beneath the throat (11), on which is mounted an inclined striker (12),
which strikes the projecting tongues (1_a_) of the lids of the
buckets in turn. There is fixed to the sides of the generator a funnel
(13) with open bottom (13_a_) to direct the carbide, on to the
rocking grid (14) which is farther below the funnel than appears from the
figure. Gas passing up behind the funnel escapes through a duct (15) to
the gasholder. The ring (7) is rotated through the action of the weight
(16) suspended by the chain or rope (17) which passes round the shaft
(18), which is supported by the bracket (19) and has a handle for winding
up. An escapement, with upper limb (20_a_) and lower limb
(20_b_), is pivotally centred at (21) in the bracket (19) and
normally restrains the turning of the shaft by the weight. There is a
fixed spindle (24) supported on the bracket (23)--which is fixed to the
tank or one of the guide-rods--having centred on it a curved bar or
quadrant (25) running loose on the spindle (24) and having a crank arm
(26) to which is connected one end of a rod (27) which, at the other end,
is connected to the arm (28) of the escapement. The quadrant bears at
both extremities against the flat bar (29) when the bell (22) is
sufficiently raised. The bar (29) extends above the bell and carries an
arm (30) on which is a finger (30_a_). There is fixed on the shaft
(18) a wheel (31), with diagonal divisions or ways extending from side to
side of its rim, and stop-pins (32) on one side at each division. A
clutch prevents the rotation of the wheel during winding up.
[Illustration: FIG. 46.--THE "A" GENERATOR OF FRED K. BRABY AND CO.,
LTD.]
(2) Automatic; water-to-carbide; contact, superposed trays.
The type "B" generator made by this firm comprises an equalising bell
gasholder, a crescent-shaped feed water-tank placed on one side of the
gasholder, and mechanism for controlling a tap on the pipe by which the
feed water passes to a washer whence it overflows through a seal into a
horizontal generating chamber containing cells packed with carbide. The
mechanism controlling the water feed embodies the curved bar (25),
connecting-rod (27) and flat guide-bar (29) as used for controlling the
carbide feed in the "A" type of generator (Fig. 46). When the bell
descends water is fed into the washer, and the water-level of the seal is
thus automatically maintained. The gas evolved passes through a pipe,
connecting the seal on the top of the generating chamber with the washer,
into the gasholder. Plants of large size have two generating chambers
with connexions to a single washer.
_Maker:_ THE DARGUE ACETYLENE GAS CO., 57 GREY STREET, NEWCASTLE-ON-
TYNE.
_Type:_ Automatic; water-to-carbide; "drawer."
The "Dargue" acetylene generator made by this firm comprises an
equalising bell gasholder _B_ floating in a water-tank _A_,
which is deeper than is necessary to submerge the bell of the gasholder.
In the lower part of this tank are placed two or more horizontal
generating chambers which receive carbide-containing trays divided by
partitions into a number of compartments which are half filled with
carbide. Water is supplied from the gasholder tank through the tap
_E_ and pipe _F_ to the generating chambers in turn. It rises
in the latter and floods the first compartment containing carbide before
gaining access to the second, and so on throughout the series of
compartments. As soon as the carbide in the first generating chamber is
exhausted, the water overflows from it through the pipe with by-pass tap
_J_ to the second generating chamber. The taps _G_ and _H_
serve to disconnect one of the generating chambers from the water-supply
during recharging or while another chamber is in action. The gas evolved
passes from each generating chamber through a pipe _L_, terminating
in the dip-pipe _M_, which is provided with a baffle-plate having
very small perforations by which the stream of gas is broken up, thereby
subjecting it to thorough washing by the upper layers of water in the
gasholder tank. The washed gas, which thus enters the gasholder, passes
from it through the pipe _N_ with main cock _R_ to the service-
pipes. The water-supply to the generator is controlled through the tap
_E_, which is operated by a chain connected to an arm attached to
the bell of the gasholder.
The water in the gasholder tank is accordingly made to serve for the
supply of the generating chambers, for the washing of the gas, and as a
jacket to the generating chambers. The heat evolved by the decomposition
of the carbide in the latter creates a circulation of the water, ensuring
thereby thorough mixing of the fresh water, which is added from time to
time to replace that removed for the decomposition of the carbide, with
the water already in the tank. Thus the impurities acquired by the water
from the washing of the gas do not accumulate in it to such an extent as
to render it necessary to run off the whole of the water and refill,
except at long intervals. A purifier, ordinarily charged with puratylene,
is inserted in many cases after the main cock _R_. The same firm
makes an automatic generator on somewhat similar lines, specially
designed for use in autogenous welding, the smaller sizes of which are
readily portable.
[Illustration: FIG. 47.--"DARGUE" GENERATOR.]
_Maker_: J. AND J. DRUMMOND, 162 MARKET STREET, ABERDEEN.
_Type_: Automatic; water-to-carbide; contact.
The generating plant made by this firm comprises two or more generating
vessels _B_ in which carbide is contained in removable cases
perforated at different levels. Water is supplied to these generating
vessels, entering them at the bottom, from an elevated tank _A_
through a pipe _C_, in which is a tap _F_ connected by a lever
and chain _L_ with the bell _G_ of the equalising gasholder
_H_, into which the evolved gas passes. The lever of the tap
_F_ is counter-weighted so that when the bell _G_ descends the
tap is opened, and when the bell rises the tap is closed. The gas passes
from the generating chambers _B_ through the pipe _D_ to the
washer-cooler _E_ and thence to the gasholder. From the latter it
passes through the dry purifier _J_ to the service-pipe. The
gasholder bell is sealed in oil contained in an annular tank instead of
in the usual single-walled tank containing water. The purifying material
ordinarily supplied is puratylene. The apparatus is also made to a large
extent in a compact form specially for use on board ships.
[Illustration: FIG. 48.--J. AND J. DRUMMOND'S GENERATING PLANT.]
_Agents_: FITTINGS, LTD., 112 VICTORIA STREET, S.W.
_Type_: Automatic; carbide-to-water.
The "Westminster" generator supplied by this firm is the "Davis"
generator described in the section of the United States. The rights for
the sale of this generator in Great Britain are held by this firm.
_Maker_: LOCKERBIE AND WILKINSON, TIPTON, STAFFS.
_Type_: (1) Automatic; water-to-carbide; contact, superposed trays.
The "Thorscar" generator of this firm comprises an equalising gasholder,
the gas-space of the bell _B_ of which is reduced by conical upper
walls. When the bell descends and this lining enters the water in the
tank _A_ the displacement of water is increased and its level raised
until it comes above the mouths of the pipes _E_, through which a
portion then flows to the generators _D_. The evolution of the gas
in the latter causes the bell to rise and the conical lining to be lifted
out of the water, the level of which thereupon falls below the mouths of
the pipes _E_ in consequence of the reduced displacement of the
bell. The supply of water to the generators is thus cut off until the
bell again falls and the level of the water in the tank is raised above
the mouths of the pipes _E_. The generating chambers _D_ are
provided with movable cages _F_ in which the carbide is arranged on
trays. The gas evolved travels through a scrubbing-box _G_
containing charcoal, and the pipe _J_ with drainage-pipe _P_ to
the water-seal or washer _K_ inside the holder, into which it then
passes. The outlet-pipe for gas from the holder leads through the
condensing coil _L_ immersed in the water in the tank to the
condensed water-trap _N_, and thence by the tap _Q_ to the
supply-pipe. The generating chambers are water-jacketed and provided with
gauge-glasses _H_ to indicate when recharging is necessary, and also
with sludge-cocks _M_. The object of the displacement cone in the
upper part of the bell is to obtain automatic feed of water to the
carbide without the use of cocks or movable parts. There is a funnel-
shaped indicator in front of the tank for regulating the height of water
to a fixed level, and also an independent purifier, the purifying
material or which is supplied under the proprietary name of "Thorlite."
[Illustration: FIG. 49.--"THORSCAR" GENERATOR.]
(2) Non-automatic; water-to-carbide; "drawer."
This generating plant, the "Thorlite," comprises a water-tank _A_
from which water is admitted to the drawer generating chambers _B_,
one of which may be recharged while the other is in operation. The gas
evolved passes through a seal _C_ to the gasholder _D_, whence
it issues as required for use through the purifier _E_ to the
supply-pipe. For the larger sixes a vertical generating chamber is used.
The purifier and purifying material are the same as for the automatic
plant of the same firm.
[Illustration: FIG. 50.--"THORLITE" GENERATING PLANT.]
_Maker_: THE MANCHESTER ACETYLENE GAS CO., LTD., ACRE WORKS,
CLAYTON, MANCHESTER.
_Type_: Automatic; water-to-carbide; "drawer."
The plant made by this firm comprises an equalising gasholder _A_
from the tank of which water is supplied to generating cylinders _B_
placed at the side of the tank, the number of which varies with the
capacity of the plant. The cylinders receive tray carbide-containers
divided into compartments perforated at different levels so that they are
flooded in turn by the inflowing water. A weight _C_ carried by a
chain _D_ from one end of a lever _E_ pivoted to the framing of
the gasholder is supported by the bell of the gasholder when the latter
rises; but when the holder falls the weight _C_, coming upon the
lever _E_, raises the rod _F_, which thereupon opens the valve
_G_, which then allows water to flow from the gasholder tank through
the pipe _H_ to one of the generating cylinders. When the carbide in
the first cylinder is exhausted, the water passes on to a second. One
generating cylinder may be recharged while another is in action. The
rising of the holder, due to the evolved gas, causes the bell to support
the weight _C_ and thus closes the water supply-valve _G_. The
gas evolved passes through vertical condensers _J_ into washing-
boxes _K_, which are placed within the tank. The gas issues from the
washing-boxes into the gasholder bell, whence it is withdrawn through the
pipe _L_ which leads to the purifier. Puratylene is the purifying
material ordinarily supplied by this firm.
[Illustration: FIG. 51.--GENERATING PLANT OF THE MANCHESTER ACETYLENE GAS
CO., LTD.]
_Maker:_ R,. J. MOSS AND SONS, 98 SNOW HILL, BIRMINGHAM.
_Type:_ (1) Automatic; water-to-carbide; superposed trays.
The "Moss" generator, "Type A," made by this firm comprises an equalising
gasholder, four, three, or two generating chambers, and an intermediate
water-controlling chamber. Each generating chamber consists of a frame in
which are arranged about a central tube trays half filled with carbide,
having water inlet-holes at several different levels, and each divided
into two compartments. Over this frame is put a bell-shaped cover or cap,
and the whole is placed in an outer tank or bucket, in the upper part of
which is a water inlet-orifice. The water entering by this orifice passes
down the outside of the bell, forming a water-seal, and rises within the
bell to the perforations in the carbide trays from the lowest upwards,
and so reaches the carbide in successive layers until the whole has been
exhausted. The gas evolved passes through the central tube to a water-
seal and condensing tank, through which it escapes to the controlling
chamber, which consists of a small water displacement chamber, the gas
outlet of which is connected to the equalising gasholder. The bell of the
equalising gasholder is weighted or balanced so that when it rises to a
certain point the pressure is increased to a slight extent and
consequently the level of the water in the displacement controlling
chamber is lowered. In this chamber is a pipe perforated at about the
water-level, so that when the level is lowered through the increased
pressure thrown by the rising gasholder the water is below the
perforations and cannot enter the pipe. The pipe leads to the water
inlet-orifices of the generating tanks and when the equalising gasholder
falls, and so reduces the pressure within the controlling chamber, the
water in the latter rises and flows through the pipe to the generating
tanks. The water supplied to the carbide is thus under the dual control
of the controlling chamber and of the differential pressure within the
generating tank. The four generators are coupled so that they come into
action in succession automatically, and their order of operation is
naturally reversed after each recharging. An air-cock is provided in the
crown of the bell of each generator and, in case there should be need of
examination when charged, cocks are provided in other parts of the
apparatus for withdrawing water. There is a sludge-cock on each
generator. The gas passes from the equalising gasholder through a
purifier, for which the material ordinarily supplied is puratylene.
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